DW-W4 Optical Emission Spectrometers (Arc/Spark-OES) Economical and Easy Metal Analyzer

DW-W4 Optical Emission Spectrometer is most suitable instrument for the determination of various elements in different matrices (Fe, Cu, Al, Ni, Co, Mg, Ti, Zn, Pb, Sn, Ag, etc). It is an economical and easy solution to quick analysis near the furnace, metal material quality analysis, research laboratories and metal grade identification

This also gives the user a truly economical spectrometer that’s both easy to use and easy to space saved. The optical system uses a CMOS detector with a spectral range covering all typical materials. It can accurately and reliably analyze from low-level elements to high-content elements.

Scope of supply

1. Supply list

No.ItemSpecificationsQTYUnit Remarks
1Optical Emission SpectrometerDW-W41SetInclude in quotation.
2Business computer 1Set
3Printer 1Set
4Tungsten electrode 1Pc
5Electrode pressure spring 1Pc
6The electrode fixed screw 2Pcs
7Electrode brushΦ62Pcs
8Lens holder sealing ringΦ16×2.652Pcs
9Lens holder sealing ringΦ72×2.651Pc
10Exhaust gas filter core 1Pc
11Degreasing cotton 15G
12Power socket 1Pc
13M2 Internal hexagonal wrench 1Set
14M4 Internal hexagonal wrench 1Set
15Long handle phillips screwdriver 1Pc
1613-15 fixed wrench 1Pc
17Spark machine screwM64Pcs
18Fuse10A2Pcs
19Argon gas pressure reducing valve 1Pc
20Argon gas pipeline 2M
21Exhaust pipe 1Pc
22Gas bottle 2Pcs
23Print paper 1Pc
24Spectrometer manual 1Set

Notes: The Buyer knows and agrees that the Seller may adjust the supply when the production of the above-mentioned instruments, spare parts and other suppliers change due to technological progress, product upgrading, market changes, etc.

2. Optical items

Optional item QtyNote
High purity argon gas (pure ≧ 99.999%)1 bottleShould prepare by customer. If can’t get should use argon purifier to get 99.999% argon gas. 
Small air conditioning1 setEssential, customer should prepare by themselves.
High precision magnetic saturation voltage stabilizer (1KVA)1 setNeed for voltage instability, if the customer uses intermediate frequency furnace, then need 3KVA Voltage Stabilizer
Argon purifier1 setWhen argon gas is not as pure as 99.999%.
Samples grinder (ferrous metals) or Mini lathe (non-ferrous metals)1 setEssential
Type samplespiecesEssential for foundry

Analytical Program

The analysis ranges and elements of Al base
  Al-000Al-001Al-002Al-003Al-004Al-005
No.ElementsGlobalProgramAl Low AlloyAl-Si AlloyAl-Zn AlloyAl-Cu AlloyAl-Mg-Si Alloy
1Si0.01-240.01-1.630.02-240.02-9.40.02-70.02-2.3
2Fe0.01-40.01-1.650.02-40.03-10.05-1.90.07-0.80
3Cu0.002-130.002-10.005-60.01-4.30.01-130.07-1
4Mn0.001-2.40.001-10.005-10.02-10.05-10.03-2.4
5Mg0.002-10.20.002-10.01-1.50.01-40.01-2.70.006-10.2
6Cr0.001-0.50.001-0.150.005-0.50.01-0.40.01-0.140.01-0.4
7Ni0.001-2.50.001-0.160.02-2.50.01-0.20.01-2.30.005-0.25
8Zn0.002-120.002-0.50.005-3.50.01-120.05-3.50.01-1
9Ti0.001-0.40.001-0.150.005-0.40.005-0.30.001-0.20.007-0.3
10Cd0.001-0.30.01-0.30.001-0.30.002-0.30.01-0.30.01-0.3
11Pb0.001-0.50.02-0.50.005-0.50.005-0.50.01-0.50.001-0.5
12Sb0.005-0.4 0.005-0.4   
13Sn0.005-0.50.01-0.20.003-0.50.005-0.20.02-0.30.007-0.2
14Sr0.005-0.1 0.005-0.1   
15V0.002-0.20.004-0.050.005-0.20.005-0.030.01-0.030.002-0.03
16Zr0.001-0.30.001-0.120.005-0.20.01-0.30.001-0.20.003-0.12
17p0.002-0.005 0.002-0.005   
18AlReferenceReferenceReferenceReferenceReferenceReference
No.ElementsBrass
1Zn0.5-43.0
2Pb0.01-6.0
3Sn0.009-4.8
4P0.002-0.14
5Mn0.001-5.3
6Fe0.02-3.0
7Ni0.009-1.8
8Si0.001-4.6
9Mg0.001-0.01
10Cr0.001-0.2
11Co0.004-0.1
12Al0.001-6.7
13S0.001-0.15
14CuReference

Note:

The instrument is calibrated with limited standard samples which Chongqing Drawell Instrument Co., Ltd. have for general purpose. For special alloy and special elements, the instrument must be calibrated by customer themselves. Or if customer is willing to provide sample collaboration for program development, the customer must provide accurate sample element content tables and ensure sample uniformity, but such curves are not used as acceptance indicators of the instrument.

Technical Data of DW-W4

1. Parameter

Item Index
     Optical System Focal Length350mm
Wavelength range165nm-589nm(extendable)
Detector High resolution CMOS Multi detectors
Light chamberArgon cycle filling
Pixel resolution30pm
Grating line3600m1/mm
First order spectral line dispersion rare1.2nm/mm
Average resolution ratio10pm/pixel
Full spectrum
Light chamber temperature is controlled automatically
   Spark SourceType Digital arc and spark source
Spark frequency100-1000HZ
Discharge current1-400A
Ignition voltage>15000V
 Excitation lightOptimization of discharge parameters design
High energy precombustion technology HEPS
 Processor High-speed data synchronization acquisition and processing
  Spark Stand Electrode Tungsten electrode technology
Make upThermal deformation self-compensation design
Argon flushed with minimal consumption of Argon
Spray discharge electrode technology
Adjustable electrode technology
    OthersMeasurable elementsFe、Al、Cu、Ni、Ti、Co、Zn、Sn、Mg、Pb  etc
Dimension 714mm(L)*558mm*270mm(H)
weightAbout 40kg
Storage temperature0℃-45℃
Operating temperature10℃-35℃, 23±2℃ is recommended
Power AC220V/50Hz(Customized)
Power consumptionExcitation:400W/Stand by:50W
Argon quality99.999%, Argon pressure>4Mpa
Argon consumption 5L/min during spark mode
Interface Ethernet data transmission based on DM9000A

2. Main features

The DW-W4 optical emission spectrometer has a number of patented technologies that enable rapid determination of elements in metallic materials. The optical system uses a CMOS detector with a spectral range covering all typical materials. It is accurate and reliable for analysis from low-level elements to high-level elements. For different materials and different requirements, the cost-effective full-spectrum direct reading spectrometer can meet the requirements of metal manufacturing, processing industry and metal smelting for quality monitoring, material identification, material research and development.

1. Optical system with superior performance

  • The Paschen-Longge structure concave grating, full spectrum coverage, meets the customer’s need for full element detection.
  • Direct optical technology and use optics made with MgF materials ensure optimum performance in the UV region.
  • High resolution multi-CMOS readout system, lower dark current, better detection limit, higher stability, stronger sensitivity, meet N analysis requirements.

2. Large energy digital spark light source

  • Fully digital intelligent composite light source DDD technology brings superior analytical performance.
  • The compact design and semiconductor control technology make the light source more stable and more reliable.
  • High-energy pre-combustion technology(HEPS), spark parameter adjustment, fully meet the excitation requirements of different substrates, different samples and different analytical elements.

3. Humanized sample spark stand design

  • The spark stand directly introduces the spark light into the optical system
  • Open sample stage for large sample testing requirements.
  • Change electrodes provide better performance for small sample and complex geometry samples

4. Simple argon flow design

  • Intelligent argon flow design and dust collection and cleaning device
  • The unique argon jet technology effectively eliminates the drift of the plasma during the spark process, ensuring that the CCD detector can observe the high-temperature regional light signal, improving accuracy and stability.
  • After sparking, pulsed argon purge improves dust removal and improves instrument short-term and long-term stability.

5. Fully intelligent vacuum measurement and control

  • The vacuum system is fully programmed to reduce the running time of vacuum pump while ensuring the vacuum.
  • The two-stage setting turns on the standby vacuum operation state when the instrument is not running.
  • Multi-stage vacuum isolation measures and the addition of oil filter devices ensure that optical components work in a reliable environment.

6. Convenient and quick lens cleaning device

  • The integrated vacuum ball valve has good isolation when cleaning the lens.
  • Single-plate lens design, easy to assemble and disassemble.
  • Cross-mechanical devices, the optical system is effectively protected without isolation.

7. Cloud computing and reading system

  • The computer and mobile phone (or PAD) can be displayed simultaneously for easy panel operation.
  • High resolution multi-CMOS readout system and FPGA, DSP and ARM technology for data acquisition.
  • Ethernet and TCP/IP protocols, data transmission is fast and reliable.
  • Data can be transmitted remotely and fully networked. Real-time monitoring and control of the operating state of the instrument.
  • Data can be cloud printed.

8. Dedicated spectral analysis software

  • The international spectrometer produces a standard dedicated spectrometer software with user-friendly interface and standardized functions.
  • The instrument is equipped with multiple factory calibration curves and more material analysis methods and advanced solutions in the software.
  • The upper and lower limits of the standard curve can be extended on site according to the material requirements of the user.

9. The instrument and software computing power is powerful

  • Automatic optical path calibration
  • Low argon consumption
  • Universal adjustable sample adapter
  • Base extension
  • Standardized parameter modification
  • Type standardization function
  • Safer, more open and convenient design
  • The result is displayed in real time, and the print report function can be customized for the user.
  • Software rapid diagnosis
  • Simple interface operation
  • Reliable factory calibration